How Has Integration of AI and 3D Printing Helped Commercial Aircraft Companies Improve Their Productivity?
The COVID-19 pandemic witnessed a major decline in the number of air passengers as countries globally implemented social distancing norms and travel restrictions to curb the spread of the SARS-CoV-2 virus. As a result, almost all commercial aircraft companies faced huge losses during this period. In the post-pandemic period, these companies have adopted new technologies to capitalize on the opportunities offered by the evolving industry dynamics.
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Cutting-Edge Aviation Technologies Reshaping the Commercial Aircraft Industry
Recently, Allied Market Research published a report on the commercial aircraft market, which shows that the industry accounted for $128.21 billion in 2020. The industry is expected to attain a revenue of $192.76 billion by 2030, registering a CAGR of 4.23% during 2020-2030. Rise in the number of air passengers has broadened the scope of the industry. Also, the introduction of AI-based tools in commercial aircraft production processes has opened new avenues for the growth of the industry.
The use of AI, along with advanced sensors and cameras, for predictive maintenance is one of the most important breakthroughs in the commercial aircraft sector. These tools and devices are used to collect data from various sources, including engines, avionics systems, wings, and more. Thus, the collected is then used to analyze the performance of the aircraft and identify any drawbacks in its functioning. Also, machine learning algorithms are being incorporated into aviation systems to predict equipment failure even before they occur, thus reducing repair costs and downtime.
In addition, AI-powered simulators embedded with augmented reality technologies are used to create safe spaces for pilots to practice different flight conditions and scenarios. Airline companies are partnering with IT enterprises to develop software applications specifically for capacity-building programs using natural language processing techniques. These solutions analyze the behavioral patterns of the pilot in real time and offer tailored learning plans accordingly to sharpen his/her flying skills.
Increase in Adoption of 3D Manufacturing Techniques
Another important trend witnessed in the commercial aircraft industry is the shift toward additive manufacturing techniques such as 3D printing, as these innovative methodologies offer the production company geometric design freedom. An aircraft’s internal structure is highly complex and hence, requires precision in designing and fabrication processes. Furthermore, the use of 3D printing technologies such as SLS, Binder Jetting, and others, helps manufacturers reduce the weight of components while maintaining their integrity, stability, and peak performance.
In the last few years, several multinational giants have invested heavily in additive manufacturing systems, thereby expanding their footprint in the industry. For instance, in October 2023, Airbus Helicopters, a leading aviation company, announced the opening of its new 3D printing center in Donauwörth, Germany. This new industrial facility has increased the company’s production capabilities significantly. Airbus Helicopters issued a press release stating that the industrial facility will be used to manufacture components for its electric helicopter, CityAirbus NextGen, and a high-speed aircraft prototype, Racer. Stefan Thomé, Managing Director of Airbus Helicopters, highlighted that the shift toward additive manufacturing has helped the company optimize the use of its resources, thus promoting sustainability in the long run.
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Similarly, in 2023, Honeywell released a press statement revealing that it installed the ProMaker Ceram Pro 365, a 3D printer developed by Prodways in its industrial facility in Pheonix. Honeywell stated that this new machinery is to be used in the development of specialized turbofan engines that run on 100% sustainable fuels.
In summary, the commercial aircraft industry is expected to maximize its revenue share in the coming period due to the integration of AI-powered tools and machine learning algorithms in avionics systems. Moreover, the shift toward 3D printing is anticipated to create favorable conditions for the growth of the industry.
Key market players
- Lockheed Martin Corporation
- Textron Inc.
- Raytheon Technologies Corporation
- Airbus Group
- The Boeing Company
- Dassault Aviation
- Commercial Aircraft Corporation of China, Ltd
- General Dynamics Corporation
- Embraer S.A.
- General Electric
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